Thermal Conductivity

Thermal Conductivity

Thermal conduction - thermal conductivity - uranium dioxideThe heat transfer characteristics of a solid material are measured by a property called the thermal conductivity, k (or λ), measured in W/m.K. It is a measure of a substance’s ability to transfer heat through a material by conduction. Note that Fourier’s law applies for all matter, regardless of its state (solid, liquid, or gas), therefore, it is also defined for liquids and gases.

The thermal conductivity of most liquids and solids varies with temperature. For vapors, it also depends upon pressure. In general:

thermal conductivity - definition

Most materials are very nearly homogeneous, therefore we can usually write k = k (T). Similar definitions are associated with thermal conductivities in the y- and z-directions (ky, kz), but for an isotropic material the thermal conductivity is independent of the direction of transfer, kx = ky = kz = k.

From the foregoing equation, it follows that the conduction heat flux increases with increasing thermal conductivity and increases with increasing temperature difference. In general, the thermal conductivity of a solid is larger than that of a liquid, which is larger than that of a gas. This trend is due largely to differences in intermolecular spacing for the two states of matter. In particular, diamond has the highest hardness and thermal conductivity of any bulk material.

thermal conductivity - materials

 
Fourier’s law of Thermal Conduction
Heat transfer processes can be quantified in terms of appropriate rate equations. The rate equation in this heat transfer mode is based on Fourier’s law of thermal conduction. This law states that the time rate of heat transfer through a material is proportional to the negative gradient in the temperature and to the area, at right angles to that gradient, through which the heat flows. Its differential form is:

Fourier’s law of Thermal Conduction

The proportionality constant obtained in the relation is known as thermal conductivity, k (or λ), of the material. A material that readily transfers energy by conduction is a good thermal conductor and has a high value of k. Fourier’s law is an expression that define the thermal conductivity.

As can be seen, to solve the Fourier’s law we have to involve the temperature difference, the geometry, and the thermal conductivity of the object. This law was first formulated by Joseph Fourier in 1822 who concluded that “the heat flux resulting from thermal conduction is proportional to the magnitude of the temperature gradient and opposite to it in sign”.

Similarly as the Fourier’s law determines the heat flux through a slab, it can also be used to determine the temperature difference, when q is known. This can be used for calculation of the temperature in the centre of fuel pellet as will be shown in following sections.

Units of Thermal Conductivity
In SI units, thermal conductivity is measured in watts per meter-kelvin – W/(m·K). In Imperial units, thermal conductivity is measured in BTU/(hr·ft⋅°F).

Note that, British Thermal Unit (unit: BTU) is defined to be the amount of heat that must be absorbed by a 1 one pound of water to raise its temperature by 1 °F at the temperature that water has its greatest density (approximately 39 degrees Fahrenheit).

Other units which are closely related to the thermal conductivity are in common use in the construction and textile industries. The construction industry makes use of units such as the R-value (resistance), which is expressed as the thickness of the material normalized to the thermal conductivity, and under uniform conditions it is the ratio of the temperature difference across an insulator and the heat flux density through it: R(x) = ∆T/q. The higher the R-value, the more a material prevents heat transfer. As can be seen, the resistance is dependent on the thickness of the product.

Thermal Conductivity of Chemical Elements
thermal conductivity

Thermal Conductivity of Fluids (Liquids and Gases)

In physics, a fluid is a substance that continually deforms (flows) under an applied shear stress. Fluids are a subset of the phases of matter and include liquids, gases, plasmas and, to some extent, plastic solids. Because the intermolecular spacing is much larger and the motion of the molecules is more random for the fluid state than for the solid state, thermal energy transport is less effective. The thermal conductivity of gases and liquids is therefore generally smaller than that of solids. In liquids, the thermal conduction is caused by atomic or molecular diffusion. In gases, the thermal conduction is caused by diffusion of molecules from higher energy level to the lower level.

Thermal Conductivity of Gases

thermal conductivity - gasesThe effect of temperature, pressure, and chemical species on the thermal conductivity of a gas may be explained in terms of the kinetic theory of gases. Air and other gases are generally good insulators, in the absence of convection. Therefore, many insulating materials (e.g.polystyrene) function simply by having a large number of gas-filled pockets which prevent large-scale convection. Alternation of gas pocket and solid material causes that the heat must be transferred through many interfaces causing rapid decrease in heat transfer coefficient.

The thermal conductivity of gases is directly proportional to the density of the gas, the mean molecular speed, and especially to the mean free path of molecule. The mean free path also depends on the diameter of the molecule, with larger molecules more likely to experience collisions than small molecules, which is the average distance traveled by an energy carrier (a molecule) before experiencing a collision. Light gases, such as hydrogen and helium typically have high thermal conductivity. Dense gases such as xenon and dichlorodifluoromethane have low thermal conductivity.

In general, the thermal conductivity of gases increases with increasing temperature.

Thermal Conductivity of Liquids

As was written, in liquids, the thermal conduction is caused by atomic or molecular diffusion, but physical mechanisms for explaining the thermal conductivity of liquids are not well understood. Liquids tend to have better thermal conductivity than gases, and the ability to flow makes a liquid suitable for removing excess heat from mechanical components. The heat can be removed by channeling the liquid through a heat exchanger. The coolants used in nuclear reactors include water or liquid metals, such as sodium or lead.

The thermal conductivity of nonmetallic liquids generally decreases with increasing temperature.

 
Thermal Conductivity of Sodium
Liquid sodium is used as a heat transfer fluid in some types of nuclear reactors because it has the high thermal conductivity and low neutron absorption cross section required to achieve a high neutron flux in the reactor. The high thermal conductivity properties effectively create a reservoir of heat capacity which provides thermal inertia against overheating.

thermal conductivity - sodium

Special reference: Thermophysical Properties of Materials For Nuclear Engineering: A Tutorial and Collection of Data. IAEA-THPH, IAEA, Vienna, 2008. ISBN 978–92–0–106508–7.

Thermal Conductivity of Water and Steam
Water and steam are a common fluid used for heat exchange in the primary circuit (from surface of fuel rods to the coolant flow) and in the secondary circuit. It used due to its availability and high heat capacity, both for cooling and heating. It is especially effective to transport heat through vaporization and condensation of water because of its very large latent heat of vaporization.

A disadvantage is that water moderated reactors have to use high pressure primary circuit in order to keep water in liquid state and in order to achieve sufficient thermodynamic efficiency. Water and steam also reacts with metals commonly found in industries such as steel and copper that are oxidized faster by untreated water and steam. In almost all thermal power stations (coal, gas, nuclear), water is used as the working fluid (used in a closed loop between boiler, steam turbine and condenser), and the coolant (used to exchange the waste heat to a water body or carry it away by evaporation in a cooling tower).

Thermal Conductivity of Water

thermal conductivity - saturated water

Thermal Conductivity of Steam

thermal conductivity - saturated steam

See also: Steam Tables

Special reference: Thermophysical Properties of Materials For Nuclear Engineering: A Tutorial and Collection of Data. IAEA-THPH, IAEA, Vienna, 2008. ISBN 978–92–0–106508–7.

Thermal Conductivity of Helium
Helium is a chemical element with atomic number 2 which means there are 2 protons and 2 electrons in the atomic structure. The chemical symbol for Helium is He.

It is a colorless, odorless, tasteless, non-toxic, inert, monatomic gas, the first in the noble gas group in the periodic table. Its boiling point is the lowest among all the elements.

Because of helium’s relatively low molar (atomic) mass, its thermal conductivity, specific heat, and sound speed in the gas phase are all greater than any other gas except hydrogen. For its inertness and high thermal conductivity, neutron transparency, and because it does not form radioactive isotopes under reactor conditions, helium is used as a heat-transfer medium in some gas-cooled nuclear reactors (e.g. High-temperature Gas-cooled Reactors – HTGR).

thermal conductivity - helium

Special reference: Thermophysical Properties of Materials For Nuclear Engineering: A Tutorial and Collection of Data. IAEA-THPH, IAEA, Vienna, 2008. ISBN 978–92–0–106508–7.

Thermal Conductivity of Solids

Transport of thermal energy in solids may be generally due to two effects:

  • the migration of free electrons
  • lattice vibrational waves (phonons)

When electrons and phonons carry thermal energy leading to conduction heat transfer in a solid, the thermal conductivity may be expressed as:

k = ke + kph

Thermal Conductivity of Metals

thermal conductivity - metalsMetals are solids and as such they possess crystalline structure where the ions (nuclei with their surrounding shells of core electrons) occupy translationally equivalent positions in the crystal lattice. Metals in general have high electrical conductivity, high thermal conductivity, and high density. Accordingly, transport of thermal energy may be due to two effects:

  • the migration of free electrons
  • lattice vibrational waves (phonons).

When electrons and phonons carry thermal energy leading to conduction heat transfer in a solid, the thermal conductivity may be expressed as:

k = ke + kph

The unique feature of metals as far as their structure is concerned is the presence of charge carriers, specifically electrons. The electrical and thermal conductivities of metals originate from the fact that their outer electrons are delocalized. Their contribution to the thermal conductivity is referred to as the electronic thermal conductivity, ke. In fact, in pure metals such as gold, silver, copper, and aluminum, the heat current associated with the flow of electrons by far exceeds a small contribution due to the flow of phonons. In contrast, for alloys, the contribution of kph to k is no longer negligible.

 
Wiedemann-Franz Law - Lorenz Number
At a given temperature, the thermal and electrical conductivities of metals are proportional, but raising the temperature increases the thermal conductivity while decreasing the electrical conductivity. This behavior is quantified in the Wiedemann–Franz law. This law states that the ratio of the electronic contribution of the thermal conductivity (k) to the electrical conductivity (σ) of a metal is proportional to the temperature (T).

Wiedemann-Franz Law - Lorentz Number - definition

Qualitatively, this relationship is based upon the fact that the heat and electrical transport both involve the free electrons in the metal. The electrical conductivity decreases with particle velocity increases because the collisions divert the electrons from forward transport of charge. However, the thermal conductivity increases with the average particle velocity since that increases the forward transport of energy. The Wiedemann-Franz law is generally well obeyed at high temperatures. In the low and intermediate temperature regions, however, the law fails due to the inelastic scattering of the charge carriers.

It must be noted, the general correlation between electrical and thermal conductance does not hold for other materials, due to the increased importance of phonon carriers for heat in non-metals.

Thermal Conductivity of Nonmetals

thermal conductivity - building materialsFor nonmetallic solids, k is determined primarily by kph, which increases as the frequency of interactions between the atoms and the lattice decreases. In fact, lattice thermal conduction is the dominant thermal conduction mechanism in nonmetals, if not the only one. In solids, atoms vibrate about their equilibrium positions (crystal lattice). The vibrations of atoms are not independent of each other, but are rather strongly coupled with neighboring atoms. The regularity of the lattice arrangement has an important effect on kph, with crystalline (well-ordered) materials like quartz having a higher thermal conductivity than amorphous materials like glass. At sufficiently high temperatures kph ∝ 1/T.

thermal conductivity - solidsThe quanta of the crystal vibrational field are referred to as ‘‘phonons.’’ A phonon is a collective excitation in a periodic, elastic arrangement of atoms or molecules in condensed matter, like solids and some liquids. Phonons play a major role in many of the physical properties of condensed matter, like thermal conductivity and electrical conductivity. In fact, for crystalline, nonmetallic solids such as diamond, kph can be quite large, exceeding values of k associated with good conductors, such as aluminum. In particular, diamond has the highest hardness and thermal conductivity (k = 1000 W/m.K) of any bulk material.

Thermal Conductivity of Uranium Dioxide

Thermal conduction - thermal conductivity - uranium dioxideMost of PWRs use the uranium fuel, which is in the form of uranium dioxide. Uranium dioxide is a black semiconducting solid with very low thermal conductivity. On the other hand the uranium dioxide has very high melting point and has well known behavior. The UO2 is pressed into pellets, these pellets are then sintered into the solid.

These pellets are then loaded and encapsulated within a fuel rod (or fuel pin), which is made of zirconium alloys due to its very low absorption cross-section (unlike the stainless steel). The surface of the tube, which covers the pellets, is called fuel cladding. Fuel rods are base element of a fuel assembly.

The thermal conductivity of uranium dioxide is very low when compared with metal uranium, uranium nitride, uranium carbide and zirconium cladding material. The thermal conductivity is one of parameters, which determine the fuel centerline temperature. This low thermal conductivity can result in localised overheating in the fuel centerline and therefore this overheating must be avoided.  Overheating of the fuel is prevented by maintaining the steady state peak linear heat rate (LHR) or the Heat Flux Hot Channel Factor – FQ(z) below the level at which fuel centerline melting occurs. Expansion of the fuel pellet upon centerline melting may cause the pellet to stress the cladding to the point of failure.

Thermal conductivity of solid UO2 with a density of 95% is estimated by following correlation [Klimenko; Zorin]:

thermal conductivity of uranium - equation

where τ = T/1000. The uncertainty of this correlation is +10% in the range from 298.15 to 2000 K and +20% in the range from 2000 to 3120 K.

Thermal Conductivity - Uranium Dioxide - chart

Special reference: Thermal and Nuclear Power Plants/Handbook ed. by A.V. Klimenko and V.M. Zorin. MEI Press, 2003.

Special reference: Thermophysical Properties of Materials For Nuclear Engineering: A Tutorial and Collection of Data. IAEA-THPH, IAEA, Vienna, 2008. ISBN 978–92–0–106508–7.

Thermal Conductivity of Zirconium

Thermal conduction - thermal conductivity - zirconiumZirconium is a lustrous, grey-white, strong transition metal that resembles hafnium and, to a lesser extent, titanium. Zirconium is mainly used as a refractory and opacifier, although small amounts are used as an alloying agent for its strong resistance to corrosion. Zirconium alloy (e.g. Zr + 1%Nb) is widely used as a cladding for nuclear reactor fuels. The desired properties of these alloys are a low neutron-capture cross-section and resistance to corrosion under normal service conditions. Zirconium alloys have lower thermal conductivity (about 18 W/m.K) than pure zirconium metal (about 22 W/m.K).

Special reference: Thermophysical Properties of Materials For Nuclear Engineering: A Tutorial and Collection of Data. IAEA-THPH, IAEA, Vienna, 2008. ISBN 978–92–0–106508–7.

 
References:
Heat Transfer:
  1. Fundamentals of Heat and Mass Transfer, 7th Edition. Theodore L. Bergman, Adrienne S. Lavine, Frank P. Incropera. John Wiley & Sons, Incorporated, 2011. ISBN: 9781118137253.
  2. Heat and Mass Transfer. Yunus A. Cengel. McGraw-Hill Education, 2011. ISBN: 9780071077866.
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Nuclear and Reactor Physics:

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  9. Paul Reuss, Neutron Physics. EDP Sciences, 2008. ISBN: 978-2759800414.

Advanced Reactor Physics:

  1. K. O. Ott, W. A. Bezella, Introductory Nuclear Reactor Statics, American Nuclear Society, Revised edition (1989), 1989, ISBN: 0-894-48033-2.
  2. K. O. Ott, R. J. Neuhold, Introductory Nuclear Reactor Dynamics, American Nuclear Society, 1985, ISBN: 0-894-48029-4.
  3. D. L. Hetrick, Dynamics of Nuclear Reactors, American Nuclear Society, 1993, ISBN: 0-894-48453-2. 
  4. E. E. Lewis, W. F. Miller, Computational Methods of Neutron Transport, American Nuclear Society, 1993, ISBN: 0-894-48452-4.

See above:

Thermal Conduction