The UO2 is pressed into pellets, these pellets are then sintered into the solid cylinder (with a height, and diameter of about 1 centimeter, the height being greater than the diameter). The dimensions of the fuel pellets and other components of the fuel assembly are precisely controlled to ensure consistency in the characteristics of the fuel. These pellets are then loaded and encapsulated within a fuel rod (a metallic cladding tube), which is made of zirconium alloys due to its very low absorption cross-section (unlike the stainless steel). The surface of the tube, which covers the pellets, is called fuel cladding. Fuel rods are base element of a fuel assembly. Fuel rods have the purpose of containing fission products, ensuring mechanical support for the pellets, and allowing the heat removal to the coolant fluid of the heat generated by nuclear reactions.
There is also one very important phenomenon, which influences the fuel temperature. As the fuel burnup increases the fuel-cladding gap reduces. This reduction is caused by the swelling of the fuel pellets and cladding creep. Fuel pellets swelling occurs because fission gases cause the pellet to swell resulting in a larger volume of the pellet. At the same time, the cladding is distorted by outside pressure (known as the cladding creep). These two effects result in direct fuel-cladding contact (e.g. at burnup of 25 GWd/tU). The direct fuel-cladding contact causes a significant reduction in fuel temperature profile, because the overall thermal conductivity increases due to conductive heat transfer.
See also: Temperature Profile – Calculation