Reactor Refueling

Spent Fuel - Fuel Assembly
Typical fuel assembly

The key feature of LWRs fuel cycles is that there are many fuel assemblies in the core and these assemblies have different multiplying properties, because they may have different enrichment and different burnup. Generally, a common fuel assembly contain energy for approximately 4 years of operation at full power. Once loaded, fuel stays in the core for 4 years depending on the design of the operating cycle. During these 4 years the reactor core have to be refueled. During refueling, every 12 to 18 months, some of the fuel – usually one third or one quarter of the core – is removed to spent fuel pool, while the remainder is rearranged to a location in the core better suited to its remaining level of enrichment. This is usually done by the refueling machine. The removed fuel (one third or one quarter of the core, i.e. 40 assemblies) has to be replaced by a fresh fuel assemblies. Over time, as the spent fuel is stored in the pool, it becomes cooler as the radioactivity decays away. After several years (> 5 years), decay heat decreases under specified limits so that spent fuel may be reprocessed or interim storaged.

The refueling operation is divided into six major phases:

  • preparation,
  • reactor disassembly,
  • fuel handling,
  • reactor reassembly,
  • preoperational checks, tests,
  • reactor startup.

At first glance, it is difficult to recognize a fresh fuel from an used fuel. From mechanical point of view, the used fuel (irradiated) is identical as the fresh fuel. In most PWRs, used fuel assemblies stand between four and five metres high, are about 20 cm across and weighs about half a tonne. A PWR fuel assembly comprises a bottom nozzle into which rods are fixed through the lattice and to finish the whole assembly it is ended by a top nozzle. There are spacing grids between these nozzles. These grids ensure an exact guiding of the fuel rods. The bottom and top nozzles are heavily constructed as they provide much of the mechanical support for the fuel assembly structure. Western PWRs use a square lattice arrangement and assemblies are characterized by the number of rods they contain, typically, 17×17 in current designs. In contrast to the fresh fuel, which are simply shiny, the oxide layer forming on the surface of used fuel assemblies during the four-year fuel cycle makes them dark. Moreover,  Cherenkov radiation is typical only for spent nuclear fuel. The glow is visible also after the chain reaction stops (in the reactor). The cherenkov radiation can characterize the remaining radioactivity of spent nuclear fuel, therefore it can be used for measuring of fuel burnup.

Refueling and Samarium Removal

An important difference between Xe-135 and Sm-149 is that samarium 149 is a stable isotope, and therefore remains in the core after shutdown. There are only two ways of samarium removal. One of these processes is the samarium burnup, when the reactor is at power operation. The rate of samarium burnup is dependent upon the neutron flux and the samarium 149 concentration (i.e. the reaction rate).

The second process is associated with refueling. During refueling usually one third or one quarter of the core is removed to spent fuel pool and replaced by fresh fuel assemblies, while the remainder is rearranged to a location in the core better suited to its remaining level of enrichment. Therefore refueling naturally leads to a decrease in the overall samarium content in the core.

Nuclear and Reactor Physics:
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Advanced Reactor Physics:

  1. K. O. Ott, W. A. Bezella, Introductory Nuclear Reactor Statics, American Nuclear Society, Revised edition (1989), 1989, ISBN: 0-894-48033-2.
  2. K. O. Ott, R. J. Neuhold, Introductory Nuclear Reactor Dynamics, American Nuclear Society, 1985, ISBN: 0-894-48029-4.
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  4. E. E. Lewis, W. F. Miller, Computational Methods of Neutron Transport, American Nuclear Society, 1993, ISBN: 0-894-48452-4.

See above:

Nuclear Reactor